How to make: a Salvadoran-style wooden box

How to make a Salvadoran-style wooden box

As a member of Lowe’s Creative Ideas Network I received gift cards from Lowe’s in order to purchase supplies to complete projects. All opinions are my own.

If you’re Salvadoran or if you’ve ever been to El Salvador, you know that little wooden boxes are a common handicraft made and painted in the traditional style – I own several little “treasure box” style ones and at first I wanted to try to make one of those complete with a lid for this month’s woodworking challenge. Once I started planning it out though, I decided that for my first attempt I should try a more simple design, so with Carlos’s help I made a medium-sized wooden box without a lid. The supplies and method I used are below if you’d like to give it a try!

How to make: a Salvadoran-style wooden box

What you need:

jigsaw
utility square
pencil with eraser
paper
heavy duty bar clamp
2 pieces of craft board 3/8 x 4 x 24″ (to be cut for the 4 sides: Left, Right, Front, Back)
1 craft board 1/2 x 6 x 24″ (to be cut for the bottom)
newspaper
sandpaper
Elmer’s Carpenters wood glue (interior)
painters tape
Q-tips
paper towels
paint in various colors (I used Valspar samples I already had on hand)
small craft paint brushes
permanent marker (black)

Directions:

1. Measure and mark your wood for cutting using the utility square and pencil. Very important! Remember to include the width of the front and back pieces plus the bottom for the measurement you need for your two sides. These are the measurements I ended up with:

Bottom: 6″
Front: 6″
Back: 6″
Left side: 6 1/4″
Right side: 6 1/4″

Tip: Craft wood is sold with a UPC sticker on it. When you remove the sticker it might leave behind a sticky residue. This can be removed with a little dab of peanut butter on a paper towel. (Yes, peanut butter!)

2. Wearing eye protection, carefully use the jigsaw to cut our your pieces. You should have 5: bottom, front, back, left side, right side.

Carlos-cutting-1

Carlos-cutting-2

3. Make sure all pieces are the correct size by doing a dry assembly of the box to see that the corners line up properly with none of the pieces being too long or short.

4. Lightly sand any rough edges if necessary.

5. On top of a layer of newspaper, glue the front and back to the bottom. Use Q-tips to remove any excess glue before it dries. It’s really helpful to have a second person helping you at this stage. One person should glue and hold the pieces in place while the other lightly secures the clamp. Do not secure the clamp too tightly or they may lean in. To ensure the sides are at a 90 degree angle, you can use a triangle square. Leave the clamp on for at least an hour to ensure the glue has dried. Now repeat step 5 to attach the other two sides. Note: Really try to avoid using too much glue which will cause your box to stick to the newspaper. If this happen, the newspaper can be sanded off with sandpaper.

Glue-Box

6. Once the glue has dried you should have a completed wooden box ready to be painted. Gently tap the sides to make sure you’ve done a good job and the box will hold together.

7. Practice a design with pencil and paper. Once you know what you want to paint, draw your design directly onto the box with pencil.

box-sketch-design

8. On a layer of newspaper, paint your design. Tip: Painters tape is helpful for making clean lines.

Tape-box

Paint-box-halfway-done

9. Once the paint is dry your box is ready to display or use!

Salvadoran-box-4

Salvadoran-box-5

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